SAKOON OFFERS PREMIUM COMPRESSED AIR SERVICES IN PAKISTAN THROUGH IIOT

Proactive maintenance has a direct influence on operating costs. The money saved amounts to several thousand rupees a month for industrial systems. Monitoring can pay off for compressed air generation as well.

Along with cloud technology and appropriate software, sensors form the heart of the IIoT. They help us to better understand the machines and air compressors. Developments in the field of sensor technology have resulted in ever smaller and more cost-effective components, making IIoT measures affordable for medium-sized companies too.

Networking in A Compressed Air Plant

Digital networking of the components in a compressed air plant (such as the compressor, filter and dryer) can minimize costs and increase availability of the plant.

Networking is a key factor when it comes to making savings – it has an influence on and reduces energy and service costs while also leading to greater process reliability and cost control.

Digital networking provides data relevant to wear, costs and quality. It can help you to significantly increase functional reliability and productivity. Savings due to a reduction in operating costs pay for your investment in a very short time frame

As soon as a component is equipped with sensors and networked via the IIoT, it can share messages with the Service department. This gives the Service team precise information about when standard inspections need to be performed or if a component reaches its limit prematurely. To ensure timely intervention, devices must be equipped with intelligent sensors and smart software to forward detailed information about the machine to the relevant departments.

Maintenance Requirements Are Mainly Based On Two Criteria:

1. Detailed information about the plant such as functions and historical machine data
2. Environmental factors such as weather conditions, room temperature, humidity

The environmental factors may place differing requirements on the same machine. An on-site inspection is therefore essential if you want to get the most out of an IIoT measure. The sensors must be precisely coordinated and provide reliable machine data which is relevant to the Service department. As a key technology for the IIoT, the Cloud represents a suitable basis for calling up data from anywhere. IIoT software then enables relevant data to be bundled in real time and represented on dashboards

The meshing of three key wheels in the IIoT gears forms the basis for functional proactive maintenance:

1. Sensor technology incl. gateway and transport
2. Cloud technology
3. IIoT software

The Advantages of Proactive Maintenance at a Glance

• Timely maintenance for increasing the operating time
• Better planning of maintenance work to reduce unnecessary field service calls
• Optimization of parts exchange and spare parts management
• Fewer ‘unplanned stops’ and shorter ‘planned stops’
• Better machine performance

Sakoon Pneumatics has launched IIoT enable proactive compressed air maintenance services in Pakistan, saving many industries from costly breakdowns